A 3D printed cosplay kit for Trey Clover's Royal Chef Whisk from Twisted Wonderland. . Finishes at roughly 48" from end to end. The crank is functional, so it can spin!

This is build is not for beginners. Hardware is not included.

• 1/4" diameter threaded rod, cut to 27.625" 
• 1/4" nuts (x8) and washers (x10)
• an m6 screw  less than 1 inch long
• 1/2" PVC pipe, cut 6.5" long (OD 21.8mm)
• 1/2" aluminum pipe, cut  15.5" long 
• 6 small pieces of 1.75mm filament or tooth picks for alignment keys 
• 1/8" dowel, cut 1" long (x4)

Assembly Notes (Please refer to images for more guidance):

The prop has to be assembled in a certain order. You should dry assemble with no glue first to have a solid understanding of how everything goes together. 

• Start with the upper whisk handle. This will make mounting the large gear, and the small gear easier.
  
  
• The small gear has a spot to set a 1/4" 20 nut into the top of it. (This will be driving your whisk beaters!) The small gear drives the whisk, so it can move the nut around; once you have everything ready for final assembly, this nut will need to be glued in place. Without glue the nut on the shaft can come loose and lose grip.
  
  
• We've divided the whisk into sections to assemble.
  
  
• 1st: Insert the 1/2 PVC pipe and 2 printed assembly keys between the 2 whisk frame halves. Use glue if you are ready.
  
  
• 2nd: Assemble whisk beaters using the four 1/8" dowel pieces and the 1/2" aluminum pipe. Use glue if you are ready.
  
  
• 3rd: Place one nut in the small gear, and one nut on the threaded rod underneath the gear. Place a washer and 2 nuts onto the shaft sitting between the beaters and the frame. Tighten the 2 nuts against each other –– this will need to be higher than the washer. Your shaft should be able to wiggle up and down. Then place the assembled whisk beater on the shaft and tighten a nut against the top of it. The outer frame can now assemble onto this. 
  
  
• 4th: Assemble the upper whisk handle; this is the frame which the gears are built into. Start by sanding the holes on both sides of the handle frame to make sure there's enough room for the parts to spin without grinding against each other. Insert the large gear between the bars and secure in place with the pin and crank handle.
  
  
• 5th: Attach the drive gear and upper whisk handle using the 2 drive shaft pieces. The round cylindrical section will need to be sanded to make it spin fast and smooth.
  
  
• 6th: Test that the crank and drive gear drive the whisk beaters. If they work correctly, you can assemble the outer hoop using small lengths of filament to pin the 2 halves together on either side. The whisk should now be complete.
  
  
• To secure the crank on the gear shaft, use a small bolt. We used an M6 –– any size smaller than 1" will do, ie 3/16", 1/4" or 5/16" with a washer underneath. The 1/4" washers should work fine this is to apply pressure to keep the crank attached to the shaft.

Ships unfinished and may require sanding, filling, and painting. Colours of 3D Printed pieces will vary. Glue, paints and tools not included. Please allow 1-2 weeks for production, as everything is made to order!

Feel free to tag us to show us what you print and make! We love to see finished works.

Manufactured by or on behalf of:
Dangerous Ladies LTD
10 Canvarco Road
Unit #53E
East York, ON
M4G 1L3
Canada

Choking hazard, small parts.

This a is crafting resource for use with the end user’s own hardware, tools, machinery and supplementary materials. Dangerous Ladies Ltd. has tested that these items are safe to use and pose no risk to the end user with reasonably expected application. We encourage the end user apply common sense and best safety practices when interacting with our resources.

Item does not include instructions, as it is considered a crafting material for the production of an art piece.

Our kits and resources are not intended for use by children. Our fabrics are not flame-retardant and thus not to be used for children’s sleepwear or bedding. Our payment processors do not permit individuals under 18 to make payments via our website. Our clients are held to be adults responsible for their own result and use of our resources.

All resources are to make art objects used in costume and prop. We have not and will never produce any functional projectile, firearm or weapon.

Dangerous Ladies Ltd. has been producing resources deliverable to EU clients since 2014. The vast majority of our products were available on the EU market on or prior to December 13th, 2024.