Dangerous Ladies' 3D models for Zack's Buster Sword
Model by Jennifer Rezny (@quicksparrows)

.stl format. Split for 200mm and 300mm tall printers.

Finishing at a whopping 61", this sword is huge, as it should be. It's sized for Cloud Strife, who is 5'8" tall -- if you're considerably taller or shorter, you may want to scale it up or down. The blade is about an inch thick, so it cuts bulk significantly compared to the blockiness of previous games. Thanks Nomura!

ASSEMBLY
Requires:
Two 1/2" dowels for alignment/support structure - one 40.5", one 43.5"
One 5/8" dowel or aluminum or steel rod for inner column; 54.75" long. This threads through to the base of the handle so we do suggest an aluminum or hollow steel rod (like EMT conduit) because it will give your print way more strength.

Very long/heavy prints tend to have gravity issues; your seams will crack if you only patch them with bondo or similar because the print will bend the slightest bit under its own weight. We strongly suggest using a stronger gap filler for seams, such as XTC3D, superbaby (baby powder mixed with superglue), or a sandable 2-part 5 min epoxy.

If you want to make this prop collapse for transport, you can cut the inner support rods in pieces with some overlap so they slot together. Leave 3-5 inches of support dowel/rod sticking out from one end of the blade and the same amount of gap inside the next piece and then slot together.


HANDLE
The handle has a couple variants. The "patterned" version is made to look like wrappings. The "plain" version is just a sleeve to bulk out the inner core before you wrap it with real leather. If you wanted, you could just not print this part and instead wrap the core itself; you might have to pad out your wrappings a bit with felt or foam, but it saves print hours.


Files include:
- Photos
- .STL files

We printed ours at 0.15 and 0.2mm layers. We suggest keeping a moderate infill (no lower than 15%) and walls of about 1.2-1.4mm.

Please do not redistribute or resell. Intended for personal use only. Commercial use must buy a new copy for each item produced.

Feel free to tag us to show us what you print and make! We love to see finished works.

Manufactured by or on behalf of:
Dangerous Ladies LTD
10 Canvarco Road
Unit #53E
East York, ON
M4G 1L3
Canada

This is a digital file for use with the end user’s own materials, tools and machinery. All physical elements are supplied by the end user; nothing by Dangerous Ladies is being imported or exported under these circumstances.

Notes are written in English for an English-speaking audience, and non-English speakers understand they are purchasing a file in English. We are not responsible for any machine translation.

Dangerous Ladies Ltd. has tested that these files are accurate and produce a viable result, but is not responsible for the safety of materials used, or the end user’s technical knowledge or understanding. These files do not instruct the end user to do anything dangerous, unsafe or risky, and we encourage the end user apply common sense and best safety practices when interacting with our files.

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All files are to make art objects used in costume and prop. We have not and will never produce any functional projectile, firearm or weapon.

Dangerous Ladies Ltd. has been producing resources deliverable to EU clients since 2014. The vast majority of our products were available on the EU market on or prior to December 13th, 2024.